LABRATORY TESTS

Pilot tests:
•In drilling fluid engineering work, calculations are based upon the oilfield barrel.
•For the purposes of the lab, an oilfield barrel is 350ml
–A 42 gal barrel would 350 pounds of fresh water
–1 g of a material is added to this barrel equivalent, this would be the same as adding 1 lb of material to an oilfield barrel
•Pilot tests can be done in the field prior to the addition of any treatment in order to predict the outcome of the treatment and the fluids properties
•Pilot tests are routine in the lab Aging Tests:
•To more closely simulate bottom-hole conditions samples are frequently heat aged at bottom-hole temperatures and for time periods equivalent to anticipated periods of no circulation.
•Most ovens used for this procedure allow the cell to remain either static, roll or rotate during aging Hot Rolling:
•This is an oven specially designed to take API stainless steel cells and rotate them over a period of time (usually 12 hours
•When filling the cells an adequate space must be left to allow expansion of the test fluid.
•Upon the cells removal from the oven the cell should be allowed to cool to room temperature. Static Age Testing:
•Samples are heated in an oven and left for a period of time. •Can simulate downhole conditions during trips Corrosion Tests with Corrosion Coupons:
•Corrosion Ring Coupons that are placed in the drillstring is one technique for monitoring the drilling fluid corrosion rate.
•Typically they are exposed to the drilling environment for about 100 hours
–Can determine type and rate of corrosion
•examination of the scale, if any, will indicate the dissolved gas that is causing the damage.
•If the source is known, the type of chemical treatment may be more effectively selected for better control. •Corrosion ring monitoring procedure
–Rings are design for different types of connections (X-hole, full hole, IF etc)
–Rings are run in pairs The first in the Kelly Saver Sub, and the one downhole in the last joint of drill pipe above the collars
–Rings should be run for 40
–100 hrs, record the total time in the drillstring, not just rotating hours •Corrosion ring monitoring procedure
–Completely fill out the corrosion ring form or envelope (date, mud properties etc)
–Run in the hole for 40 –100hrs
–After testing period pull out and examine the rings for severe corrosion
–If severe corrosion exist, action will be required immediately
–Clean off the corrosion ring and place it in the plastic bag and original envelope for lab analysis
•Laboratory test for Corrosion Coupon
–Prior to cleaning and weighing, determine the nature of the scale, if any.
–A magnet will indicate an oxide, and possibly oxygen corrosion. –With the drop-wise addition of the Iron Sulfide Test Solution, effervescence could indicate the presence of carbonates from the dissolved acid gas, carbon dioxide.
•Laboratory test for Corrosion Coupon
–the ring should be rinsed with a suitable solvent. This will remove any oily residue that may have been added.
–Verify that the coupon number agrees with the number on the shipping package.
•Laboratory test for Corrosion Coupon
–The presence of iron sulfide is also noted during this same test.
–A yellow precipitate of arsenic sulfide would appear as “miniature scrambled eggs”in nature.
–The mere presence of a yellow color just may indicate some of the steel is dissolving from the coupon, and without the yellow/green precipitate, no sulfide shouldbe noted on the report.
•Laboratory test for Corrosion Coupon •Laboratory test for Corrosion Coupon
–The ring should be cleaned with a detergent solution and a stiff bristle brush or equivalent.
–It may be necessary to dip the ring in inhibited 15% hydrochloric acid one or more times to aid in removal of the corrosion products.
–The ring should be scrubbed with detergent after each acid dip. –When the ring is clean, rinse with clear water and then anhydrous acetone or methyl alcohol to allow the ring to dry.
•Laboratory test for Corrosion Coupon
–After the ring has been properly processed, then it should be reweighed at least to the nearest milligram.
–The weight loss can be calculated.
–If there is significant loss of metal due to mechanical damage, it is recommended that Mechanical Damage (MD) be noted, and all of the calculations be shown at the bottom of the ring report.
–The weight loss in g multiplied by the “K”-factor, divided by the total hours in the string yields the corrosion rate.
•Laboratory test for Corrosion Coupon
–Visual inspection •Note if corrosion is pitted or generalized attack
•Erosion may be a factor
•The normally accepted value for corrosion rates of freshwater muds is 2 lb/ft2-y or less with no pitting
•Calculations of Corrosion Rates
–The difference in the weight of the cleaned coupon before and after the test period is determined by weighing
–This weight loss multiplied by the “K”-factor divided by the total hours will yield the corrosion rate. •Calculations of Corrosion Rates
–If no K-factor is supplied then lb/ft2-y = wt loss (mg) x 144 x 365 453,600 x *area (in2.) x days exposed** Fann Model 70 •HP/HT Viscometer (500°F –20000 psi) to evaluate mud rheology, simulating bottom hole conditions